A study on machining parameters for wire electrical discharge machining of circular contouring in stir cast AA6063/SiC composites
Journal Title: Carbon - Science and Technology - Year 2015, Vol 7, Issue 4
Abstract
Wire electrical discharge machining (WEDM) is used in machining electric conductive materials for intricate shapes and profiles. This paper presents an experimental investigation on the influence of machining conditions like spark density and voltage cycle time on its performance measures like surface roughness (Ra) and cutting width (Kerf) during machining a circular contour on AA6063/SiC composites. Here, a semi cylindrical piece is removed from a rectangular plate of AA6063/SiC composites plate fabricated with reinforcing SiC in 0 %, 5 %, 10 % and 15 % weight fractions through stir casting. The effect of WEDM parameters, spark density is governed by peak current (IP) and sparking rate is governed by voltage cycle time (T) were analyzed for circular contour machining. The experimental results show that increase in SiC content in the composites leads to reduced performance measures. It is observed during the change of spark voltage application time the value of the surface roughness is decreased for the weight fraction of 0 % to 5 % of SiC and increased for the further inclusion of SiC in the composites.
Authors and Affiliations
I. Balasubramanian, R. Maheswaran, J. Godwin
Experimental studies on improving the performance of electrochemical machining of high carbon, high chromium die steel using jet patterns
Electrochemical machining (ECM) is a non-traditional process used mainly to cut hard or difficult-to-cut metals, where the application of a more traditional process is not convenient. Stiff market competition and ever-gr...
Impact test on natural fiber reinforced polymer composite materials
In this research, natural fibers like Sisal (Agave sisalana), Banana (Musa sepientum) & Roselle (Hibiscus sabdariffa) , Sisal and banana (hybrid) , Roselle and banana (hybrid) and Roselle and sisal (hybrid) are fabricate...
Mechanical behavior of chemically treated Jute/Polymer composites
Fiber which serves as a reinforcement in reinforced plastics may be synthetic or natural past studies show that only artificial fibers such as glass, carbon etc., have been used in fiber reinforced plastics. Although gla...
Pyrolytic carbon film deposit as an electrochemical interface
A pyrolytic carbon (PC) film was grown on planar substrate (graphite rods) by chemical vapor deposition from gaseous feed of methane using a vertical hot-wall deposition reactor. Scanning electron microscopy was used to...
Study of cutting forces in machining of magnesium composite by response surface methodology
Metal Matrix composites (MMCs) has many excellent engineering properties like good strength to weight ratio, stiffness and increased wear resistance etc., These properties are the main requirements in aerospace, automoti...