The Failure Mode Effects Analysis to Prevent Delays for Development Projects in Aerospace Industry - A Case Study

Abstract

Delays in development projects are prevalent in the aerospace industry. The AS9102 standard suggests that Failure Mode and Effects Analysis is an effective tool in the identification and mitigation of risks and failures. Process FMEA helps to identify failures in a production system from each work-centre. Special emphasis was placed on the identification of factors that caused serious delays or that prevented the production system from performing at levels that enabled the achievement of the customer delivery schedule. The creation of a risk matrix of the parts and the work-centres in the project yielded the individual risk scores for the individual parts being manufactured. Additional criticality was assigned to parts that experienced multiple failures, this resulted in identification of the critical work-centres, the number of failures per work-centre, the critical parts and the number of failed individual parts. This gave the project managers a comprehensive view of the risk involved in the manufacturing of the parts in the project. Despite the initial delays in the project, the customer delivery schedule of a ship-set every three weeks was achieved within 5 ship-sets. A strategy for a planned resource dilution was identified by simulating multiple levels of dilution so as to not result in delays.

Authors and Affiliations

James Joseph, Sriram K. V, Asish Oommen Mathew, Arjun Kanoor

Keywords

Related Articles

Properties of Self Similar Solutions of Reaction-Diffusion Systems of Quasilinear Equations

In this paper, considered a parabolic system of two quasi linear reaction-diffusion equations with the source and absorption task and the properties of self-similar solutions of a system of quasi linear reaction-diffusio...

Study of Corrosion behaviour on Tig and Friction Stir Welded Joints of AA6061-T4

Aluminium alloy 6061, treated with T4 condition of thickness 4mm were butt welded by Friction Stir Welding (FSW) and Tungsten inert gas welded (TIG) method. Process parameter decides the quality of weld in FSW and TIG me...

A Study on the Enhancement of Thermal Conductivity of the Hybrid Filled Polymer Composite Heat Exchanger using CFD Analysis

In the present study, we tried to increase the thermal conductivity of polymer composite material due to the growing need to develop new materials for heat transfer applications. Polymer composite materials have been giv...

Corrosion Fatigue of Welded Joints in Marine and Naval Structures: A Review

Throughout the service life, marine/ naval structures experience environmental loading which cause cyclic stress variations in their structural members. These variations can cause fatigue cracking in welded structural de...

CFD Simulation of Flow Past Wing Body Junction: A 3-D Approach

Turbulence and flow disturbances occurring at the wing body junction of aircraft causes aerodynamic drag and decreases the performance. The main objective of this work is to modify the design at wing body junction by the...

Download PDF file
  • EP ID EP579841
  • DOI 10.24247/ijmperdapr201912
  • Views 90
  • Downloads 0

How To Cite

James Joseph, Sriram K. V, Asish Oommen Mathew, Arjun Kanoor (2019). The Failure Mode Effects Analysis to Prevent Delays for Development Projects in Aerospace Industry - A Case Study. International Journal of Mechanical and Production Engineering Research and Development (IJMPERD ), 9(2), 123-136. https://www.europub.co.uk/articles/-A-579841